Revolutionizing Refrigeration: Nano-Engineered CHESS Thermoelectrics Double Efficiency for Solid-State Cooling

CHESS Thermoelectric Cooling Device - Johns Hopkins APL

As the global demand for energy-efficient, compact, and sustainable cooling systems continues to soar, researchers at the Johns Hopkins University Applied Physics Laboratory (APL) have unveiled a breakthrough that could reshape refrigeration as we know it. In collaboration with Samsung Research, the team introduced a new generation of solid-state cooling technology using CHESS (Controlled Hierarchically Engineered Superlattice Structures)—nano-engineered thermoelectric materials capable of achieving nearly double the efficiency of traditional devices.

Their findings, published in Nature Communications, mark a pivotal milestone in the development of high-performance thermoelectric refrigeration. These solid-state systems eliminate the need for harmful refrigerants or bulky mechanical compressors and are now not only viable—but scalable.

From National Security to Kitchen Cooling: A Decade of Innovation

Originally developed for national security applications, CHESS materials represent over 10 years of research at APL. They are manufactured as thin films using metal-organic chemical vapor deposition (MOCVD), a scalable, semiconductor-compatible process also used in solar cells and LED production. This opens the door to integrating CHESS devices into standard semiconductor fabs for mass production.

“The results are striking,” said Rama Venkatasubramanian, APL’s chief technologist for thermoelectrics. “With CHESS, we achieved nearly a 100% improvement in material-level efficiency, translating to 75% gains at the device level and 70% in fully integrated refrigeration systems—all at room temperature.”

A New Benchmark for Solid-State Thermoelectric Cooling

Thermoelectric cooling works by moving heat using electrons through semiconductor materials, eliminating the need for moving parts and toxic refrigerants. Historically, bulk thermoelectric materials have been inefficient and unsuitable for high-capacity or large-scale refrigeration.

The CHESS technology changes that paradigm. It uses just a grain-of-sand-sized amount of material—0.003 cm³ per unit—yet achieves dramatic performance gains in practical refrigeration scenarios. Tests conducted in collaboration with Samsung showed validated improvements through standardized refrigerator testing and thermal modeling.

From Micro-Fridges to Macro Impact: Scalable Cooling for the Future

APL researchers envision these nano-engineered modules powering everything from compact electronics to large building HVAC systems, similar to the scaling success of lithium-ion batteries. With growing environmental pressure to eliminate hydrofluorocarbon refrigerants and reduce energy usage, this solid-state approach provides a compelling path forward.

Jon Pierce, MOCVD growth lead at APL, emphasized the role of scalable manufacturing: “MOCVD is already used across commercial industries. That’s what makes CHESS a practical candidate—not just a lab innovation, but a real-world solution ready for mass deployment.”

Beyond Cooling: Energy Harvesting, Wearables, and Human-Machine Interfaces

The CHESS materials are also poised to revolutionize thermoelectric energy harvesting. They can convert temperature differences—such as body heat—into usable power, enabling innovations in wearables, prosthetics, and distributed electronics. Applications could span everything from spacecraft to biomedical sensors.

With AI-driven optimization on the roadmap, CHESS modules could soon manage energy consumption dynamically across refrigeration zones, data centers, or next-gen HVAC networks. The thermoelectric renaissance is here—and it’s built at the nanoscale.


Original article: https://www.sciencedaily.com/releases/2025/09/250919085242.htm

This blog post was prepared with the assistance of AI technologies for content generation and formatting.

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