Copper Alloy Catalysts Reveal Dynamic Surface Changes for Better CO₂ Conversion

In the race toward carbon neutrality, scientists from Seoul National University (SNU) have made a pivotal breakthrough in understanding how copper alloy catalysts evolve during CO₂ electroreduction reactions. Published in Nature Catalysis and featured as the cover article, their study provides never-before-seen insights into how alloy catalyst surfaces reconstruct under real reaction conditions — a leap forward in designing high-performance systems for clean energy production.
Why Electrochemical CO₂ Reduction Matters
Electrochemical CO₂ reduction reaction (CO₂RR) is a transformative technology that can convert carbon dioxide — the primary greenhouse gas driving climate change — into value-added chemicals such as ethanol and ethylene. Copper (Cu) is one of the few metals capable of facilitating these complex multi-carbon transformations. However, pure copper catalysts often suffer from poor selectivity and limited long-term efficiency.
To overcome these hurdles, researchers have been alloying copper with other metals like silver (Ag), zinc (Zn), iron (Fe), and palladium (Pd) to create bimetallic catalysts that offer enhanced selectivity and efficiency. But until now, one crucial aspect remained elusive: how these alloys actually change during the reaction itself.
Unveiling Catalyst Surface Dynamics in Real Time
Led by Professors Young-Chang Joo and Jungwon Park, the Korean research team tackled this long-standing mystery by utilizing in-situ liquid-phase transmission electron microscopy (TEM) under high current-density conditions — a real-world setup mimicking industrial applications. The team observed dramatic reconstructions at the atomic level, driven by metal dissolution and redeposition dynamics.
In the case of Cu–Ag alloys, copper nanoparticles were seen forming on the surface during reaction, boosting ethanol selectivity even at high silver concentrations. Meanwhile, Cu–Zn alloys showed stable surface compositions but tended to favor CO production instead, due to fewer copper-rich active sites.
Mapping Materials Behavior and Designing Smarter Catalysts
The team’s development of a “material selection map” — based on oxophilicity and miscibility between Cu and its alloying metal — allows scientists to predict how surfaces will evolve during use. This map acts as a blueprint for tailoring catalysts that can adapt dynamically, improving product selectivity and stability in real-time operation.
Moreover, they demonstrated that applying pulsed potentials could even manipulate the dissolution–redeposition process, redirecting selectivity from CO to ethanol — a significant step toward scalable, tunable CO₂ reduction systems.
Toward Commercial CO₂ Conversion
This breakthrough sets a new benchmark in catalyst development by shifting focus from static, pre-synthesized structures to dynamic, in-operando architectures. The insights could eventually generalize to even more complex multimetallic systems, offering durable and adaptable catalysts for industrial-scale CO₂ utilization.
Professor Joo emphasized, “This is the first study to systematically unveil the dynamic reconstruction behavior of alloy catalysts during electrochemical CO₂ reduction. It opens the door to a new paradigm of catalyst engineering based on in-situ evolution.”
As efforts to combat climate change intensify, such innovations in catalyst science are not only intellectually exciting but environmentally essential.
📖 Original source: Phys.org – Copper alloy catalysts' surface changes mapped during CO₂ conversion reactions (September 18, 2025)
*This blog post was prepared with the help of AI technologies to assist in content generation and formatting.*
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