AI Brings Perovskite Solar Cells Closer to Commercial Reality
Perovskite solar cells have been at the forefront of clean energy innovation for over a decade, promising higher power conversion efficiencies than traditional silicon-based panels. However, their potential has long been hindered by toxic solvents, unstable lifespans, and manufacturing scalability issues. Now, thanks to an ingenious fusion of AI-powered process optimization and bio-based solvent engineering, a team of researchers in South Korea has taken a giant leap toward making sustainable, cost-effective perovskite solar cells a reality.
The study, recently published in Green Chemistry and featured on the cover of the journal, showcases a collaborative effort between POSTECH (Pohang University of Science and Technology) and the University of Seoul. Led by Professor Jeehoon Han and Professor Min Kim, the team used AI-based reverse engineering to guide the development of a new fabrication process for perovskite solar cells that dramatically reduces environmental impact while boosting efficiency.
๐ฌ From Lab to Green Reality: AI as a Process Architect
At the core of the research is a pioneering use of AI to analyze experimental datasets and identify the best conditions for solar cell fabrication. Rather than relying solely on trial-and-error experimentation, the AI model was trained to optimize multiple variables simultaneously — including cost, efficiency, and carbon footprint. It then proposed a refined process model, which the researchers tested and verified through laboratory-scale manufacturing.
The result? A highly efficient process that replaces the toxic solvent dimethylformamide (DMF) with biomass-derived green solvents like gamma-valerolactone (GVL) and ethyl acetate (EA). This substitution not only makes the process safer and more environmentally friendly, but also significantly cuts costs and improves sustainability metrics.
๐ Real-World Impact: Lower Emissions and Scalable Manufacturing
The research team reports that the GVL-EA process can reduce the manufacturing cost of perovskite solar cells by more than 50% and lower the associated climate impact by over 80%. These figures are game-changing in the context of global solar deployment, where both economic feasibility and environmental concerns are key decision factors.
Furthermore, the study doesn't stop at the lab bench. The researchers present a comprehensive sustainability evaluation model that includes long-term module lifespan, regional deployment strategies, and recycling considerations. This systemic view reveals the true break-even point for commercialization depending on the target region, aligning the technology with real-world energy policy planning.
๐งช Revolutionizing Solar Chemistry with Bio-Based Alternatives
Traditional perovskite cell fabrication relies heavily on toxic chemicals such as DMF, which poses safety risks and environmental hazards. By replacing DMF with GVL and EA — solvents derived from renewable resources — the new process not only detoxifies the lab environment but also creates a pathway toward green manufacturing practices that comply with international safety regulations.
As Professor Han of POSTECH notes: "AI has found conditions that were previously considered impossible by optimizing the process itself. Using non-toxic bio-solvents can make solar cells safer, cheaper, and more efficient." This breakthrough demonstrates the power of computational intelligence to transform not just devices, but the very methods by which we build them.
๐ The Road Ahead: Commercialization & Global Deployment
This research signals more than just a scientific milestone — it opens the door for scalable production of safe, cost-competitive, and eco-conscious perovskite solar panels. By combining AI-guided optimization, bio-based materials, and systems-level sustainability modeling, the Korean team has produced what could become a global template for next-gen solar manufacturing.
The findings suggest that perovskite technology — once plagued by instability and toxicity — may now be on track for commercial deployment in a variety of environments, from urban rooftops to off-grid communities in emerging markets.
๐ Learn More
You can read the full article and access additional resources via Tech Xplore:
https://techxplore.com/news/2025-09-ai-perovskite-solar-cells-closer.html
Journal Reference:
Jongil Bae et al., "Advancing perovskite solar cells with biomass-derived solvents: a pathway to sustainability," Green Chemistry, 2025. DOI: 10.1039/d5gc02249e
This article was prepared with the assistance of AI technologies.
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