Revolution in Clean Catalysis: Propane Converted into Propylene Using Sunlight and Water

Published: July 30, 2025 | By Quantum Server Networks
In an unprecedented breakthrough in clean chemistry, Chinese researchers have developed a low-temperature, solar-powered method for converting propane into propylene—a critical industrial feedstock—by using a novel copper-based single-atom catalyst. This new process operates at near-room temperature and relies on light and water, eliminating the need for the extremely high temperatures (typically over 600 °C) required in traditional propane dehydrogenation (PDH).
The original article is published in SciTechDaily: Chinese Scientists Develop Breakthrough Catalyst for Clean Propane Conversion.
A Major Leap for Propane Dehydrogenation
PDH is a key step in producing propylene, which is used in making plastics, synthetic fibers, and numerous industrial chemicals. However, conventional PDH processes require extreme heat and result in high energy consumption, catalyst degradation, and carbon buildup.
The new approach, introduced by scientists from the Dalian Institute of Chemical Physics and the Shanghai Advanced Research Institute of the Chinese Academy of Sciences (CAS), replaces heat-intensive conditions with a photo-thermo catalytic system. This combines light, water vapor, and a Cu1/TiO2 single-atom catalyst (SAC) to convert propane into propylene under remarkably mild conditions—just 50 to 80 °C.
How It Works: The Light-Water-Copper Synergy
Using a continuous-flow fixed-bed reactor, the researchers achieved reaction rates of up to 1201 ฮผmol gcat-1 h-1 at low temperature. The secret lies in the synergy between sunlight, water, and isolated copper atoms anchored to a titanium dioxide substrate.
Photocatalytic water splitting generates hydrogen and hydroxyl radicals on the surface of the Cu1/TiO2 catalyst. These radicals play a central role in removing hydrogen from propane molecules, forming propylene and regenerating water in the process. The water itself is not consumed but acts catalytically—offering a completely novel, low-waste reaction pathway compared to oxidative dehydrogenation or traditional PDH.
Beyond Propane: Ethane and Butane Also Targeted
Even more promising, the researchers demonstrated that their water-light-catalyst system can be adapted to convert other light alkanes like ethane and butane. This opens the door for broader applications in natural gas upgrading and downstream petrochemical manufacturing using solar energy as the driving force.
According to corresponding author Prof. Xiaoyan Liu, “Our study not only provides a new way for PDH but also establishes a paradigm for conducting high-temperature reactions driven by solar energy.”
Implications for Green Chemistry and Industry
This discovery could be a game-changer for the global chemical industry, offering a highly energy-efficient and environmentally friendly method of producing one of the world’s most vital chemical building blocks. It also aligns with growing global interest in photocatalytic and single-atom catalysis—fields that promise higher selectivity, reduced waste, and better catalyst utilization.
As the world shifts toward decarbonizing industrial processes, the ability to carry out thermally intense reactions at near-room temperature using sunlight and water vapor could help usher in a new era of sustainable chemistry.
From fundamental research to potential industrial deployment, this copper-driven breakthrough is a powerful step toward a cleaner chemical future.
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#Photocatalysis #PropaneConversion #SingleAtomCatalyst #GreenChemistry #PDH #HydrocarbonReforming #SustainableCatalysis #SolarEnergy #MaterialsScience #QuantumServerNetworks #PWmat
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