Bouligand-Inspired Nanostructures Offer Superior Impact Resistance

Published by Quantum Server Networks – June 2025
What do the Shinkansen bullet train, Velcro, and the mantis shrimp have in common? All are inspired by nature’s designs—and now, thanks to pioneering research from the National Institute of Standards and Technology (NIST), a new class of bioinspired nanomaterials may soon join that list. These materials take cues from the mantis shrimp’s punch-resistant exoskeleton, unlocking new ways to build stronger, longer-lasting materials for extreme environments.
Cracking the Code of Nature’s Armor
The mantis shrimp’s appendage can strike with the force of a .22 caliber bullet, all without damaging itself. The secret lies in microscopic “Bouligand structures”—helicoidal arrangements of fibers layered like twisted plywood. NIST researchers Sujin Lee and Edwin Chan replicated these structures using cellulose nanocrystals (CNCs), natural polymers found in plant fibers, which self-assembled into nanoplates and were stacked to create thin-film versions of the Bouligand design.
High-frequency sound waves helped align the CNCs, while a high-intensity laser fired silica microprojectiles at the films at speeds up to 600 m/s. The ultrafast camera footage showed the impacts in real time, revealing how the synthetic materials absorbed and deflected the shockwaves.
Designing Resilience: Lessons from the Shrimp
Key findings from the NIST study demonstrated that the mechanical response of the Bouligand-inspired films could be tuned by modifying the thickness and density of the nanocrystal layers. Thinner films retained more permanent indentations, while thicker ones redirected shockwaves—offering different modes of energy dissipation depending on the application.
This approach allows materials to be designed like a boxer in the ring—able to absorb punches round after round without faltering. From space debris-resistant satellite casings to next-generation military armor and sports helmets, the implications are far-reaching.
Beyond Biology: A Platform for Impact-Resistant Materials
This research supports NIST’s mission to develop metrology solutions that enhance industrial innovation. The methods and measurements from this study offer a blueprint for other scientists developing impact-resistant materials based on natural structures.
According to Chan, “These findings suggest there are different ways to design materials to absorb impact, and we can use this knowledge to create more resilient and longer-lasting materials.”
The original paper, published in the Proceedings of the National Academy of Sciences, is titled “Controlling Impact Mitigation via Bouligand Nanostructures” and provides a comprehensive roadmap for future materials science based on nature’s evolutionary ingenuity.
Read the original article at NIST: https://www.nist.gov/news-events/news/2025/06/bioinspired-materials-can-take-punch
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