Billions of Options, One Green Catalyst: How AI Supercharged Sustainable Ammonia

AI narrows catalyst discovery for green ammonia

Ammonia may be a quiet hero in global agriculture, but behind its nitrogen-rich benefits lies one of the most carbon-intensive industrial processes on Earth. Traditionally made under high pressure and scorching temperatures via the Haber–Bosch process, ammonia production currently contributes about 2% of global greenhouse gas emissions. But researchers at UNSW Sydney are rewriting that story — with artificial intelligence at the helm.

From Green Chemistry to Greener Engineering

Back in 2021, a team at UNSW developed a method for synthesizing ammonia at room temperature using only air, water, and renewable electricity. But this pioneering concept still needed a performance upgrade — particularly in finding the right catalyst that could maximize reaction rates and energy efficiency.

This is where AI stepped in. The team, led by Dr. Ali Jalili, began with 13 known metals suitable for ammonia catalysis. When combined, they presented over 8,000 possible alloy permutations. Exhaustively testing each of them in the lab was unfeasible. So instead, the researchers trained a machine-learning model to predict which combinations were most promising.

A Needle in a Nano-Haystack

The AI filtered through all 8,000 candidates and narrowed the search down to just 28. Among them, the winning catalyst was a high-entropy alloy composed of iron, bismuth, nickel, tin, and zinc. This five-metal blend delivered astonishing results: a sevenfold improvement in ammonia output rate and nearly 100% Faradaic efficiency — meaning almost every electron used was converted into ammonia.

Better still, this feat was accomplished at just 25°C — less than 10% of the temperature needed for Haber–Bosch. The implications for decarbonizing global fertilizer production are profound.

Decentralized, Scalable, and Future-Proof

The breakthrough goes beyond chemistry — it’s a potential economic disruptor. Instead of large, centralized ammonia factories, the UNSW team is prototyping modular systems the size of shipping containers. These “green ammonia modules” can be deployed directly to farms, reducing transport emissions and decentralizing production.

These systems could also play a dual role in the hydrogen economy. Ammonia is a superior hydrogen carrier compared to liquid hydrogen, making it an ideal medium for renewable energy storage and transportation.

Catalyzing a Carbon-Free Future

This project exemplifies the convergence of AI, electrochemistry, and green engineering. By accelerating the discovery process and optimizing performance at ambient conditions, the team has not only redefined what’s possible for ammonia — they’ve also charted a course for future breakthroughs in sustainable catalysis.

As energy markets shift and the demand for carbon-free production intensifies, innovations like this one will form the backbone of next-generation chemical manufacturing.

πŸ”— Original article from Phys.org: https://phys.org/news/2025-06-ai-narrow-catalyst-options-supercharges.html


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